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March 16, 2006
By James Finch, jfinch@stockinterview.com

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The New Face of Wyoming’s Uranium Mining

Part FIVE of a Five-Part Series

Wyoming Uranium: Now and the Future

An Inside Look at Cameco’s Smith Ranch Uranium Facility


 Sheep mingle among the Smith Ranch uranium well fields. Contrary to disinformation disseminated by some environmentalist groups, the sheep are doing well while uranium is extracted through the solution mining method.  ISR uranium mining is not killing the sheep, or other livestock, as some environmentalists falsely claim could happen in other parts of the U.S., for example in New Mexico. The sheep, other livestock, deer, antelope and coyotes are reportedly healthier (fatter) than normal. Smith Ranch really is a functioning sheep ranch with sheep grazing and cavorting all day long.

Cameco Corp (NYSE: CCJ) is the 800-pound gorilla of the uranium sector. Cameco is to uranium what Wal-Mart is to retailing, and what Saudi Aramco is to petroleum. On a percentage basis, Cameco dominates its sector more so than either of the two. Cameco probably has more clout in turning off the electricity now powering your computer than any other company in the world.
 
Can you imagine what would happen if Cameco’s labor force hypothetically went on strike for six months? The repercussions would probably send fuel managers, who purchase the uranium that powers nuclear reactors, into a ghoulish panic. Consumers, who are oblivious to the importance of uranium, and believe electricity is their god-given right, just as many of us once took 20-cent gasoline prices for granted before 1973, might suffer a utility-bill shocker, should anything interfere with the steady supply of uranium to U.S. utilities. Imagine what would happen if we had brownouts and blackouts in the same way we had gasoline lines during the oil crises of the 1970s? Uranium is the least expensive part of the nuclear fuel cycle. Without uranium, however, a nuclear facility is about as functional as a car on blocks in some Alabama cracker’s front yard.
 
This week, the spot price of uranium rose to $40/pound, for the first time since Jimmy Carter was president. That should help grow the uranium business in Wyoming by leaps and bounds. In Part 5, we look at the largest U.S. uranium producer, Cameco-owned Power Resources.


Understanding ‘In Situ Recovery’ Uranium Extraction

 Patrick Drummond, Power Resources' Plant Superintendent, explains how the
Smith Ranch ISR facility extracts uranium using environmentally friendly technology

“It took $284 million Canadian to build, and it operated with 546 people,” said Patrick Drummond, Plant Superintendent for Cameco subsidiary Power Resources’ Smith Ranch facility. He was pointing to Kerr McGee’s Smith Ranch underground mine on the wall across from desk. The underground mine was later converted into an ISR operation, first run by Rio Algom. “This operation cost US$44 million to build and 80 people to start.” Drummond was referring to the In Situ Recovery (ISR) uranium extraction facility, known as Smith Ranch. “That should give you the scale of the ISR versus an underground mine,” he explained.



 On the road to Smith Ranch in the heart of Wyoming’s uranium-producing district.

The aging, but sprightly, Drummond knows his uranium. He’s worked in underground mines, open pit mines, and uranium mills since 1980. From 1996 to the present day, he’s worked in Wyoming for Power Resources at the company’s ISR uranium extraction facility. “I started off in the coal mines in Scotland,” boasted Drummond, who claims he can spot a coal miner in a bar, just by looking at the veins in his hands. “I worked up in Elliot Lake and the massive underground mines up there.” Clasping his hands and looking down, he seemed to apologize, “It’s also a massive environmental problem to clean up, a major undertaking. Quirk Lake was one of the bigger mines up there. It cost a lot of money to clean it up.”
 
The New Face of Wyoming’s Uranium Mining is the ISR uranium extraction method, also known as solution mining. The differences between mining uranium underground and an ISR operation can be either minor or vast, depending upon how you look at them. Both methods mine uranium beneath the surface. So both methods are underground mining. However, that is where the similarities end. “With underground, you bring up the ore, grate it, crush it, and extract the uranium from the ore,” Drummond explained the basics of underground uranium mining. “That ore becomes waste, which is known as tailings. You then have to service these big tailings and then decommission.”


Patrick Drummond removes the lid from the protective covering of an injection well.
Inside the injection well covering. The tubing holds the carbonated water, which is sent to the ore body to leach out the uranium from the sandstone.


ISR is the new breed of mining. “With ISR, we don’t do that,” continued Drummond in his day-long lecture to the StockInterview.com editorial team during a VIP tour of the Smith Ranch facility. “To mine underground with ISR, you drill the holes where the uranium is and extract the uranium from the underground ore,” he said. “Then, you process that into yellowcake.”
 
It’s not all wine and roses for Drummond, though. He pines away for his underground mines, “From a mining perspective, it’s not mining so it is not as exciting." Drummond laughs, “ISR is like a water treatment plant. We take water out and remove some ions.” He makes it sound so simple, “We remove the water from the underground and remove the ions, being the uranium ion. Then, we put the water back into the ground.” All of the water goes back into the ground? Actually no. Drummond explained, “We take our water out and we put 99 percent back in. The one percent we call ‘bleed.’ It’s a control function.”



Water in; water out. Just as you would find at a water treatment facility.
Inside a “header house.” Many who know how ISR (Solution Mining) operations work compare this to a water treatment plant. The tubes connect to the aquifer from where the uranium is extracted.
 

Drummond cites more comparables, “To start an underground mine, it would take a year to do the shaft before you could start mining.  Then, there’s the development cost of the mill complex. You have all that outlay of cost before you can get any benefit. It’s expensive to do underground -- $200 million plus – because of the upfront development costs.” From this perspective, the miner in Drummond has come to like solution mining. “ISR is easier. It is a lot cheaper: less expensive capital costs and less operating expenditures. It is less labor intensive.” Asked about the deadly radon emissions, often cited as a danger in underground mining, Drummond shot back, “This is a zero emission facility.”
 
Analyzing the two methods, he said, “You can start producing faster with an ISR operation. You start your first header house, and you can start producing and make money.” He added, “So you get a return on your investment faster.” What’s the downside? “We also recover less uranium with ISR,” Drummond admitted. “Some of Cameco’s mines in Saskatchewan are running around 5, 10, 15, and 27 percent uranium. In this area, or in an ISR, it runs less than one or two percent. It’s very low.” Plus the uranium ore body must be found below the water table. He added, “You can only do ISR in rock that’s porous and has water in it in the first place.”
 
To put it in the simplest terms, billions of years ago, the uranium found its way into the underground aquifers of Wyoming’s sandstones. “We add oxygen and get the uranium back into solution,” Drummond remarked. “We complex it with CO2 to keep it in solution, and then bring it to the surface. We extract it with an ion exchange base.”  According to Drummond, extracting uranium works on the same principle as a water softener. “We add salts to the resin to get the uranium to back off from the resin. Then, we take that uranium and make it into a final product called yellowcake.”



Daily samples from each batch of processed yellowcake
Uranium being processed into yellowcake
 



And why it is called yellowcake? “Some of it is yellow; some of it is green or dark green. Some of it is black,” Drummond patiently explained. “The color is a function of how we dry it, not how we process it. There is a very definite correlation between drying temperatures of yellowcake and color. It also depends on what chemicals you use while processing. At Smith Ranch, we make uranium peroxide. It is very clean and yellow. We complex uranium with hydrogen peroxide to make our product. You can make different types of yellowcake. You can make a uranium diuranate, a complex made with ammonia.” Yellowcake can be made with other chemicals.
 
How is Wyoming’s ISR uranium dried? “We dry the uranium with vacuum dryers,” said Drummond. “The benefit of vacuum dryers is it’s a vacuum. Everything is sucked inside the canister so nothing escapes into the environment. There are no gases that escape.”


Investigating the Environmental Issues

 A header house painted in “Carlsbad Tan,” which non-intrusively blends in with the landscape
in order to not offend environmentalists hiking the Oregon Trail.

It was, at this point, we felt it appropriate to inquire about all the puzzling worries many of us might correlate when thinking about nuclear energy and uranium. How safe is all of this really? “When we first started uranium mining, we inherited people from the gold mines,” Drummond explained. “They were underground, and smoking, breathing in the dust. In the early days, we didn’t have good ventilation. In underground mining, you’ve got to keep the air moving.” Hard rock underground mining produces dust. “The shards of silicone you are breathing stick to the follicles on your lungs,” he noted. But that doesn’t happen during the ISR extraction process. No emissions, a farm of well fields with underground pipes and tubing, and very detailed safeguards explain why the lobby wall of Power Resources is lined with Safety Award certificates and plaques.

 
“On a daily basis, when we leave the facility, we are scanned for alpha radiation,” continued Drummond. “Depending upon your position here, you get urinalysis once per week or once per month. We also check for radiation levels.” How did Drummond fare on his most recent radiation check? “I was way below,” he laughed. “There are guys on the beach in Malibu that have higher radiations than I have.”




One of the many Smith Ranch well fields.

What precautions does Power Resources take to protect the environment during the ISR extraction process? “Since 1996, we have had zero excursions,” Drummond announced with steeliness in his voice. “We take very great pains to look at the topography, so if we do have an excursion, we make sure it does not enter what we call the ‘waters of the state.’ Any channel that could take that and move it into the ‘waters of the state,’ is something that we are very cognizant of.”
 
After the holes are drilled into the well fields, a company does a ‘baseline sample.’ Drummond said, “That’s a sample of the constituents in the water. When we mobilize the uranium, we mobilize other items. It is our duty here, after we start the well field, to return the aquifer back to baseline when we are done.” He added, “If we know what’s in the water before we start, then we know how to restore it to background.” Restoration of the underground can take anywhere from 18 to 36 months.
 
The company is meticulous in restoring the landscape as well. Any restoration work on the surface is called “reclamation.” That can involve farming. “When we start a well field, we have to, by license, remove the topsoil and store it somewhere,” Drummond explained.  “When we go back to reclaim the property, we take all the pipes out, we take the houses down, and cut our wells off. It’s all identified. We put an ID marker on the well. In 50 years time, when Farmer Joe comes around and wonders what was there, the state can say, ‘That was a uranium well.’ From the time we’ve stopped mining, we put everything back to normal.”
 
It takes from two to four months, or up to seven years, to exhaust a well field, depending upon the roll fronts. While it can take up to 24 months to put in a well field, reclamation and restoration take longer. “We put back the topsoil on, depending upon the weather, as soon as we can,” said Drummond. “We re-seed, during the spring or the fall, which is the best time for seeds. The seed we use is dictated by the regulators so we use a certain amount of native vegetation.” Because it’s very dry at the Smith Ranch, nearly bordering on desert, and because it is also very windy, slapping down the topsoil won’t last very long. “First, we plant some fast-growing oats to establish a root bed,” he explained. “If we just planted grasses, it would all blow away. Because we plant the oats, we have fat antelope and fat deer.” From our observations, the sheep were well-fed and frisky.
 
How does Wyoming ISR mining compare to other places, such as in Texas or in Kazakhstan? “In Wyoming, the water is pristine, very clean, even compared to Texas, where they do ISR,” answered Drummond. “The water’s pretty clean down there also.” Is the uranium the same? “When we bring our uranium to the surface, it comes up as uranyl dicarbonate,” he responded. “In Texas, it comes up as uranyl tricarbonate.” What’s the difference? It’s in the processing of the uranium. “We get about 8.5 pounds of pounds of uranium per cubic foot of resin,” he explained. “In Texas, they get about 3 to 4 pounds of uranium per cubic foot of resin.”


Ion Exchange where the resin is stored and where the uranium is removed.
Ion Exchange where uranium is processed


 
Drummond described the Smith Ranch ion exchange operation, “We have two columns in the ion exchange, each with about 500 cubic feet of resin.” The resin costs about $200/cubic foot and, barring mechanical damage, can last up to thirty years, according to Drummond. The polymer beads – they look like tiny plastic ball bearings – capture the uranium during the processing phase. “In Kazakhstan, you get about two to three pounds of uranium per cubic foot of resin,” he continued. “They use hydrochloric acid because of the water conditions. Of course, you’ve changed the chemistry of the water and have all the acid to clean up.” Drummond described the water in Kazakhstan as very brackish, and yellowish. “The TDS (total dissolved solids) is very high,” he added. “The water’s not fit for human consumption anyways.” He laughed, “Using acid over there cleans their water up.”


The Future of Wyoming ISR Mining

One week’s production of uranium ready for shipment
A Day’s Production of Yellowcake. Market Value at $40/pound uranium: $184,000

Power Resources is gearing up for expansion during this uranium bull market. Current daily production is about 4,600 pounds. Drummond confirmed that the Smith-Highland Ranch was gearing up to produce 2-3 million pounds per year. “From this facility, we ship one truck of uranium every week,” he said. “On that truck, there will be 35,000 pounds of yellowcake, U3O8 (about $1.4 million at the current spot uranium price)." Sometimes, they miss a weekly shipment and have a backlog. Ninety percent of their production goes to U.S. utilities. The remaining portion, about ten percent, is trucked to the Blind River facility at Port Hope in eastern Canada.
 
At the moment, Smith Ranch is producing uranium at Header Houses Number One through Ten. Drummond announced, “We’ll have #11 on this week (end of February). We’ll have #12 on in March or April. And #13 should be on by this summer. There remain Houses #14 and #15, which Drummond expects may take up to 24 months longer to bring online. “We have 96 employees now and we are ramping up,” he boasted.


Patrick Drummond shows the PVC piping for the construction of new well fields at Smith Ranch
Construction materials for the new well fields at Smith Ranch



Power Resources has also been rumored to someday start up an ISR operation in the Gas Hills. The first mention of this was a January 1998 news release, issued by Power Resources CEO, Crew Schmitt. He announced then, “… we look to the exciting challenges of the coming decade, including the licensing, development and startup of our Gas Hills operation near Riverton, Wyoming scheduled for 2000.” Nothing has materialized. Some believe Power Resources may start up Gas Hills. Others say it will be endlessly delayed. But, there are others who have announced plans to develop ISR uranium extraction projects in Wyoming.
 
On the heels of Power Resources, some competitors are eagerly arriving to capitalize upon the uranium boom. As the spot uranium price rises, and more utilities plan to lock in long-term contracts, many of these ISR operations become very profitable. UR-Energy (TSE: URE) was discussed in Part 4 of this series. They may be the front-runner, or among a handful of uranium companies, who are serious about developing their claims into an operation. Energy Metals (TSX: EMC) has told StockInterview.com that it plans to have two-three ISR plants, one in Texas and the other one or two in Wyoming. Strathmore Minerals (TSX: STM; Other OTC: STHJF) has steadily proceeded in New Mexico and may move forward on their Reno Creek-Pine Hill uranium property with an ISR operation. Uranerz Energy (OTC BB: URNZ) has quietly begun the initial phase of its permitting process, according to Glen Catchpole, the company’s Chief Executive. As discussed in Part 3, Kilgore Minerals (TSX: KAU) appears to be moving forward in Nevada, but holds properties in the Powder River Basin. There are others, and we have interviewed those as well, but not discussed them in this series.



Yellowcake in the process of being produced

As long as the spot price of uranium continues to stay above $40/pound, as it did for nearly four consecutive years in the late 1970s, then it is likely that some, if not all, of these companies will move forward with an ISR uranium extraction operation. That is the future of Wyoming uranium mining. The New Face of Wyoming Uranium Mining is the ISR method.


These are the websites for the companies hoping to establish the next ISR uranium operation in Wyoming:

Strathmore Minerals

Energy Metals

Uranerz Energy Corp

Kilgore Minerals

Ur-Energy


Editor’s Note:
Please visit StockInterview’s disclaimer page for full disclosure, forward looking statements, important links and cautions.

Coming soon : The In Situ Recovery Mining Series

Please email your feedback on this article: jfinch@stockinterview.com